Basic Info.
Certification
CE, ISO9001: 2000
Product Description
3D Embossing machine operation manual LMV520-3D Embossing machine, adopt hydraulic way to embossdesign,with pressure maximum about 30ton. Accurate location for up anddown board,compact structure, nice appearance,stable running; adoptservo system control,simple operation and high production efficiency,suitable for different blanket embossing ,especially suitable for repeateddesign.This machine has single emboss and coutinuous embossmode,also can run manually as normal traditional embossing machine. Special notice: When machine is running, hand is forbidden to putinto any part of the design board and any running parts of machine,to avoid accident.The "direction" of manual all takes fabric enter side as reference.1.Usage:The machine is suitable for blanket design embossing, afterembossing,blanket will be more beautiful and will not damage its originalsoft and good hand feeling. 2.Main technical parameters:1)Max blanket width:2500mm2)Available max design board size:1900*2100mm3)Embossing temperature:max 260 degree (adjustable)4)Embossing time: 1~60 seconds continuous working adjustable.5)Embossing interval: 0-8000mm adjustable.6)Fabric speed:0-30m/min (adjustable)7)Fabric enter part:automatic centering control8)Fabric enter type:flatwise input9)Fabric exit type:flatwise output, dump height not exceed 1m.10)Input voltage: 3 phase 4 wire, 380V, total power 70KW.11)Hydraulic pump pressure:5-10MP12)Input air pressure:0.5-0.7MP(used for centering device) 3.Machine structureThe machine is mainly consisted by centering device, guiding roller feedingdevice,machine main body,servo location device,fabric exit folding andsuction radiating device. 4.Machine installation and adjustmentBefore machine installation,we should make sure the ground is flat andmachne main body is put on same horizontal height on ground,then fixmachine rack and main body tightly, check and fix all related screws.Before machine adjustment,make sure all electric wire is proper connected,the machine adopts 3 phrase 4 wire, voltage 380V(±10%), check motorrotary direction of hydraulic pump if it's clockwise,expanding roller rotary direction is to spread fabric.Before run machine add oil for board pillars. 5.Machine operationBefore running machine please read this manual carefully.Introduction for buttons of control panel:The machine can be controlled by touch screen or control panel at lateralpart of machine, control type adjusted by converter at lateral part.Touch screen operation:1)power indicator light::if the light is bright it means machine power isconnected,the touch screen is bright also.2)Urgent button:The button is used to stop machine urgently,press thebutton then all electricity of machine turns off.3)Touch screen:Heat on/off button:This button controls heating of machine.Hydraumatic on:Press button hydraumatic pump runs,then press"embossing"button or "run"button,oil pump starts to work,2 minuteslater(without any operation and embossing), oil pump turn off automatically.Forward/backward:when up design board is lifting,press this button 0.5-2seconds(time adjustable),guiding roller speed is the speed by manualsetting, exceed this setting time,guiding roller speed is the speed byautomatic setting; when up board falls down,this button not works.Stop:when guiding roller runs, press this button stop fabric feeding,whenembossing,press this button stop embossing and up board rises.Run:press this button to start machine,embossing first then fabric feeding.Once/continue function button:when it shows "once",after machineruns,only emboss 1 piece of blanket and fabric going forward once.(afterembossing,automatic feeding fabric to the set length then stop), whenshows "continue"function,after machine runs,machine continuousembossing ,till press "stop" or "urgent stop" to stop machine.On :press this button to emboss once.Setting of board space and fabric space:board space means spacebetween each embossing,fabric space means space between each fabric,if it's continuous embossing then board space equals to fabric space.This data can input by input field, or input by below +/- button .4)Parameter settingIn this screen can set embossing temperature, manual fabricspeed,backward speed,automatic speed,embossing time, total embossingreset.down board fabric delay:It means the time between up board lifting andfabric feeding,if too short for this time,when up and down board is notseparated fabric starts feeding,which will break fabric. If too long time willreduce production efficiency.up board delay:It means after fabric feeds to set location the time upboard declines,the reserve time is used to adjust board space by forwardand backward button, if no need to adjust it can set minimum value(0.2second),the less this time ,the higher production efficiency will be.Decline time:It means the up board decline time, normally adjust to get upand down board touching tightly.(after two board touching tightly, they willautomatically lock)If too long time will cause high temperature for oil pump.Rise time:It means up board rising time,if time is short up and down boardwill get small space, if long time will affect fabric feeding speed.Jog time:forward/backward button shows time of jog speed working,exceed set time the speed will be working time.Working time: time for up and down board touching together.board quantity of each roll: total board quantity needed for each blanketroll, if it's continuous embossing, this set to 1.4)Board exchange modification panelPress "rise" button for up board,start oil pump,after rise up board,loosen"rise" button,oil pump stop delay 2 seconds.Press "decline" button for up board,start oil pump,after decline up board,loosen the button,oil pump stop delay 2 seconds.Press "rise" button for down board,down board rises,when rise to the spacesmaller than set space,stop working.Press "decline" button,down board declines,when declines to the spacebigger than 330mm(machine max space),stop working.Machine lateral control panel operation1.forward: function same as touch screen.2.Backward:function same as touch screen.3.Run/stop:when it set a manual location,press this button it means onceembossing. When it set at other location it means start embossingprogram.4.Front/back control convert button5.Stop button6.Once-manual-continuous buttonRemarks:Either in touch screen mode or lateral control panelmode,the "stop" button is both available to control machine.Machine operation:1.Before run the machine,make sure board space for each blanket.Confirmcontinuous design or once design(it means space between twoembossing),input this space into "board space" on control screen.2.Once embossing operation:Put function button to "once".Press "run" button,machine start embossing program,after embossingdesign,fabric feeds to set location then stop.Now can use "forward""backward" button to adjust fabric to proper location.Repeat above operation,machine will proceed first embossing then feedingfabric to proper location,repeat this process.3.Continuous embossing operation:Put function button to "continuous".Press "run" button,machine starts automatically running,first machine runsfrom embossing,embossing---fabric feeding---embossing---fabric feeding---until press "stop"or "urgent stop" to stop machine.4.Manual embossing operationAfter press "stop" button, machine can run manually embossingoperation.press "forward" to feed fabric,after fabric feeding to properlocation loosen the button, press "embossing" button, start embossingonce.5.First design embossing needs to adopt location manually, press "forward""backward" button to adjust fabric to proper location,can set function buttonto "once" or "continuous",press "run" button to start machine.6.If any location difference during automatic embossing,can adjustembossing space value properly to locate fabric accurately.(through inputnumber or -/+ button to adjust directly)7.Up board space adjustment:This is set by machine manufacturer,customer can not adjust freely.5)Automatic centering device operation1.This device has automatic and manual two type control.When the buttonset to "manual",can adjust fabric by "left" and "right" button.2.When the button set to "automatic",the device adjust centering angleupon fabric condition,keep fabric in the middle or a fixed value to themiddle part.(the difference fixed value is decided by centering roller).3.The deviation value of centering device is limited,the fabric requires tokeep at middle of centering device, within range of 20mm from left side toright side.4.After fabric goes onto centering device,if fabric always tends to go to oneside,this means the fabric location before going onto the device is notproper, we should move the fabric to the opposite location until centeringdevice working normally. 6) Board exchangeWhen machine needs to change board,the operation as below:Press "decline" button for up board,make to decline to the space330mm higher between with down board.The machine adopt hightemperature glue to stick up and down design board to the baseboard.ifneeds to change design board,first increase temperature to 210degree,useflat mouth crowbar (send with machine) to impact lightly around edge ofdesign board and unclench it,with a soft felt putting under design board (toavoid up board decline),then clean up and down design board. If up anddown board is synchronized mould,first fix down board, then put up boardonto corresponding location of down board, put high temperature glue (puton four edges and middle part), change touch screen to board exchangescreen,press "decline" button to decline up board to the lowestposition, then press "rise" to rise down board to make them comingtogether tightly,keeps this condition 60minutes then finish.If just use up board, decline this onto down board and fix proper position,then add high temperature glue(four edges and middle part), change touchscreen to modification screen,press "decline" for up board,make it declineto lowest position.then press "rise" button for down board,make two boardstouching tightly and keep this condition 60minutes then finish. 7) Notice1.Before machine operation,check if any staff under design board,to avoiddamage when board declines.2.The space between up and down board is not proper to adjust toosmall,to avoid machine damage, after up and down board touchingproperly then decline 3-5mm ,take this as stardard.3.Machine board pillar should add lubricating oil everyday.8)Solution for normal fault.1.Automatic turn off heating,screen shows heating fault. Thissituation happens during heating for board exchange, solution is torestart heating.2.Light design figure for embossing.Check heating temperature,embossingtime and embossing space.3.Forward side or corsswise side has part not good embossingdesign.Check if any problem on heating tubes.Four edges or one side not good embossing design, check if any airtowards machine ,makes some temperature radiating quickly.4.Embossing location big difference.If any big resistance at fabric enterpart? If there is resistance this will affects uneven tension for fabric,then notaccurate location.5.Left and right side big difference on down baord for fabric. First check ifproper position for fabric before enter onto machine.(this position refer tocentering device operation).This centering device only is suitable for fabricin folding type,not suitable for rolling or disorder fabric.If needs fabricmoving to one side,can adjust centering button.6.Winding not work or stop(tensionless winding type). This winding deviceis working at same time with transmission belt (with 0.5second delay) andadopt photoelectricity control,winding is controlled by automatic belt,if thisbelt stop there is some delay time (0.5-6second adjustable), make sureeach embossing fabric can wind properly.When fabric winds to toplimit(stay bar), it will stop winding automatically.If any barrier betweenphotoelectricity can affect winding stop(machine can take this mistake forfabric reaching top limit),if broken for photoelectricity,then after fabricreaches top limit winding will not stop.When machine runs, can press "forward" "backward" button to wind fabric.7.Machine not proceed embossing.Press "embossing" button but machinenot work.check embossing time if it's set at "0",heating temperature ifexceed set one(30degree) or shows heating fault.if shows embossing timeis normal,please check embossing output relay and magnetic valve ifnormal or not.8.Fabric not feeding.first make sure electricity is connoected to machineand feeding speed not "0",change to touch screen control,press "forward""backward" button,if still not feed fabric(if machine runs,this means lateralside switch button has problem please change to new one),please openelectric carbinet, check the code showed on servo dirver,normally it shows"RUN".If driver fault(exact code refer to manual),turn off electricity of servodriver,after code disappeared turn on it again,now showing fault can reset.9.There is shake sound during run or stop of guiding roller, please check ifany loose condition for screws of reducer fixed seat. Check running speedif too high or not, this machine maximum running speed is 36m/min. Speedbeyond this speed will happen shake sound and also reduce running lifefor machine,so recommended speed is 20-30m/min. 10.Press "rise" "decline" button for down board but board do notmoves.When this situation happens,check if any problem for sensor, if anyfault for 4 lifting screws, if all its' normal, press "stop" button( ontouch screen or lateral side button) for at least 5 seconds,then fault issolved. If this fault repeated happens,this means down board liftinghas fault, should stop machine,check exact reason then restartmachine again.9.Machine maintenance1)After new machine runs 1 month later,check each part screw if anyloose ,move and abnormal,fix all tightly. Check connection conditionbetween driving motor and reducer , if big tick difference value this willdamage motor and reducer. If reducer and driver not wroks in same shaftwe should adjust in time,to avoid driving shaft or reducer damage.Check each chain tightness,keep it at proper condition.2.After each 6 months machine should make complete inspection.checkmotor and reducer if any damage,tightness of chain if proper or not, screwsif any loose,if any broken for bearings.3.Reducer should add lubricating oil every year.
Address:
No. 1, Zhenxing Road, Haizhou Development Zone, Lianyungang, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery, Packaging & Printing, Service, Textile
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Jiangsu Yingyou Textile Machinery Co., Ltd. is the world famous textile finishing machinery manufacturer with 60 years experience. Owns strong technical strength and advanced manufacturing level. 800 professional people keeping on research and develop lead us the top position in the field. With decades innovation, our products have formed eight series: Raising, polishing, shearing, Polish-shearing, brushing, printing, synthetic-leather and carbon fiber machines.
Recent years, we focus on developing and manufacturing products in 2800mm, 3200mm, 3600mm and 4000mm. It has already formed into complete line series, such as raising, polishing, brushing, Polish-shearing, shearing, printing and stenter etc.
In China we supply products to more than 200 factories of blanket. Also we actively explore oversea markets, our products have sold to more than 20 countries, such as India, Turkey, Brazil, Russia, Morocco, Uzbekistan, Indonesia, Vietnam, Thailand, Pakistan, South Korea, Iran etc.
We have perfect after sale service system, our professional technicians onsite installation and debugging provide good technical services for customers.
We will also supply you more textile solutions in data visual management. Hope to join hands together to create a beautiful future.
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SUEDING MACHINE
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